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There are various pin feeding systems according to each pin type: end-to-end pins floor-mount unreeler, carrier pins unreeler for bandolier pins, terminal unreeler.

400 x 400 mm universal table includes movable clamps to fix PCB plates of various dimensions and 10/20 mm stroke anvil to support PCB at insertion point. Thanks to it there is no need to change fixture when changing to new application.

Y table allows to load special removable fixture for plastic connectors. Fixtures have centering finger for correct positioning and can be equipped with alignment supports that will fix each connector.

Using two fixtures speeds up the process: while one is operated, operator loads the components to the second one.

Electrical insertion head is fully interchangeable which simplifies change to the new application. There are several types of insertion heads according to the pin types: end-to-end, right angle, U-band (bandolier) or terminals. Insertion accuracy is highly stable and equals ±0,05 mm (CPK > 1,68).
Insertion depth is controlled by encoder and can be programmed to one-hundredth of a millimeter in the PC editor whereas equipment of other brands should be mechanically set. Thus there is no need in mechanical adjustment for each new series.
Insertion technique involves the use of precut round or square wire with acceptable section from 0,3 to 1,5 mm (with servo-drive head) or 1 mm (with pneumatic head).

The pin is fixed in the insertion head one step before cutting position, which decreases the tolerance of pin length and thus provides cutting and insertion precision.